SILO WEIGHING

ZERO DRIFT. ZERO DOUBT.

A level sensor tells you a distance. A silo weighing scale tells you a mass, the number that actually drives your procurement, your production planning, and your margin. Built on POWERCELL PDX load cell technology and engineered for the heat, dust, and hazardous zones of Saudi and GCC industrial sites, GSS-installed silo weighing systems give you continuous, auditable inventory data you can put in front of Aramco, SASO, or your own finance director without a second thought.

Silo Weighing

At Global Scales and Systems Co. Ltd., we specialize in silo weighing solutions for the petrochemical and food and beverages industry, ensuring accurate measurement and monitoring of raw materials such as flour, sugar, grains, milk powder, and other bulk ingredients. Our high precision load cells and advanced weighing indicators help food manufacturers maintain consistency, reduce wastage, and achieve compliance with quality and safety standards. With real time data tracking and seamless integration into production lines, our silo weighing systems support efficient inventory management, recipe control, and batching processes.

silo weighing solution

Product Information

Every silo eventually asks the same question: how much is actually in there? Level sensors answer with an estimate based on the assumption that your material sits at a consistent bulk density. That assumption breaks down fast with hygroscopic powders, variable-density aggregates, or anything that compacts, bridges, or cakes, which describes a large share of what gets stored in KSA and GCC silos, from cement and gypsum to grain, resin pellets, and chemical powders.

A silo weighing scale removes the guesswork. Compression load cells sit under the silo’s support legs or skirt, typically three or four per structure, and measure the true combined mass of the vessel and its contents, continuously. That reading goes straight to a weighing terminal and from there into your SCADA, DCS, or ERP system, giving your operations and procurement teams a number they can actually act on: reorder before you run dry, catch overfills before they become a spill or a safety incident, and settle supplier delivery disputes with a timestamped, calibrated weight instead of an argument.

Global Scales & Systems, as your industrial weighing partner for Saudi Arabia and the UAE, specifies, installs, and calibrates these systems locally, with SASO-aligned documentation and NMI-traceable calibration built into the process from day one.

Description

The Silo Weighing Scale Solution is an engineered weighing chain, not a single component. It combines heavy-capacity compression load cells (canister, ring, or POWERCELL PDX digital cells), a weigh module or mounting assembly that converts your silo’s structural supports into calibrated load points, and an advanced weighing terminal that turns raw load cell signal into a number your control system can use.

The load cells are hermetically sealed and rated up to IP69K, so washdown, dust ingress, and coastal humidity are non-issues. Where the digital POWERCELL PDX cells are specified, each cell carries its own onboard microprocessor, continuously correcting for temperature drift, non-linearity, hysteresis, and sensor creep, and reporting its own health back to the terminal. That means a failing cell shows up as a diagnostic alert on the terminal screen, not as an unexplained inventory discrepancy three weeks later.

For hazardous-area silos, oil and gas, petrochemical, and grain-dust environments among them, the load cells and terminal are available in ATEX, IECEx, and FM-approved variants, so the system can be specified correctly against your site’s zone classification from the outset rather than retrofitted after a rejected shipment.

Installation, calibration (including CalFree weightless calibration, which removes the need for test weights or confined-space entry), and ongoing accredited calibration services are delivered by GSS engineers on the ground in KSA and the UAE.

Product Parameters

ParameterSpecification
System typeCompression load cell-based silo/tank/hopper weighing system
Load cell capacity range250 kg – 300 t per cell (canister/ring family); 7.5 t – 22.5 t per cell (POWERCELL PDX digital cells, typical tank/silo duty)
Weigh module capacity range5 kg – 300 t
Accuracy classOIML R60 (C3, C6, C10); NTEP HB44 (5,000d / 10,000d)
Load cell protection ratingIP68 / IP69K, hermetically sealed
Terminal protection ratingIP65 (panel mount); IP69K (harsh washdown enclosure)
Load cell constructionHigh-strength alloy steel or stainless steel (316 stainless for washdown/food-grade)
Hazardous area approvalsATEX, IECEx, FM, cFM, NEPSI (load cells and hazardous-rated terminal variants)
Terminal scale channelsUp to 4 concurrent (Analog, IDNet, POWERCELL, POWERCELL PDX, or MT-SICS)
Terminal A/D sampling rateUp to 366 Hz, concurrent measurement
Communication protocolsEtherNet/IP, Ethernet TCP/IP, Modbus TCP, PROFIBUS DP, ProfiNet, ControlNet, DeviceNet, RS232, USB Host
Calibration methodCalFree (weightless) for load cells; RapidCal or traditional 5-point linearization at terminal level
Terminal operating/storage temperature-40°C to 60°C, 10–95% RH, non-condensing
Terminal power supply100–240 VAC
Lightning/surge protectionStrikeShield integrated protection (POWERCELL PDX cells)

Product Features

  • Real mass, not an estimate. Weight-based measurement is immune to the density and packing variability that throws off level sensors, particularly relevant for hygroscopic powders and materials affected by Gulf humidity swings.
  • No junction boxes to fail. POWERCELL PDX digital cells network directly to the terminal, eliminating the field-wired junction boxes that are a common point of failure and downtime in analog systems.
  • Self-diagnosing load cells. Each digital cell reports its own condition (overload, zero drift, foundation issues) to the terminal, so problems surface as an alert, not as a mystery inventory gap.
  • Calibrate without test weights. CalFree and RapidCal methods calibrate the scale without hauling certified test weights up to a silo or taking the vessel out of service, cutting calibration downtime and confined-space risk.
  • Built for hazardous zones. ATEX and IECEx-certified components are available for oil, gas, petrochemical, and grain-dust classified areas, specified correctly against your zone study rather than bolted on afterward.
  • Talks to your existing systems. Native EtherNet/IP, PROFIBUS, ProfiNet, and Modbus TCP connectivity means the weight reading lands directly in your SCADA, DCS, or ERP, no manual logging required.
  • Washdown and corrosion resistant. Hermetically sealed, laser-welded construction rated to IP69K stands up to washdown, coastal humidity, and dust without performance drift.
  • Lightning protection built in. StrikeShield technology on POWERCELL PDX cells is engineered specifically for exposed outdoor installations, relevant for silos standing in open yards across the Eastern Province.
  • Locally certified, locally supported. GSS installs and calibrates every Mettler Toledo system in-Kingdom, with SASO-aligned documentation and NMI-traceable calibration certificates, so your compliance file is audit-ready from commissioning.

Components

ComponentFunction
Compression load cells (canister, ring, or POWERCELL PDX)Installed under the silo’s support legs or skirt, typically 3–4 per structure, to convert structural load into an electrical (analog) or digital signal proportional to weight
Weigh module / mounting assembly (PowerMount or RingMount)Converts the silo’s structural support points into calibrated load points, with built-in anti-lift, side-load, and overload protection during installation
Load cell cabling / digital network cableCarries the load cell signal to the terminal; POWERCELL PDX cells daisy-chain digitally, removing the need for separate junction boxes
Weighing terminal / indicator (e.g. IND780)Converts load cell signal into a calibrated weight reading, displays it locally, and manages alarms, data logging, and material transfer control
Communication interfaceFieldbus and Ethernet modules (PROFIBUS, ProfiNet, EtherNet/IP, Modbus TCP) linking the terminal to your PLC, SCADA, DCS, or ERP
Surge and lightning protectionIntegrated StrikeShield protection on digital load cells for outdoor, exposed silo installations
Calibration and certification packageCalFree/RapidCal calibration, SASO-aligned documentation, and NMI-traceable calibration certificates, delivered and maintained by GSS

Product Specification

Load Cells (Canister / Ring / POWERCELL PDX)

SpecDetail
Capacity range250 kg – 300 t per cell (canister/ring); 7.5 t – 22.5 t per cell (POWERCELL PDX)
AccuracyOIML R60 C3 / C6 / C10; NTEP legal-for-trade classes
Protection ratingIP68 / IP69K
ConstructionAlloy steel or stainless steel, hermetically sealed, laser-welded
Hazardous area approvalATEX, IECEx, FM, cFM, NEPSI
CalibrationCalFree weightless calibration
Diagnostics (PDX cells)Onboard microprocessor; predictive maintenance monitoring for overload, zero drift, foundation problems
Surge protectionStrikeShield lightning protection

Weigh Modules / Mounting Hardware

SpecDetail
Capacity range5 kg – 300 t
Installation featureSafeLock (locks the module during install to protect the cell from overload)
Protection featuresBuilt-in side-load and anti-lift/uplift protection
Optional accessoriesStabilizers (for agitators/mixers), thermal isolation pads, shock/vibration dampening pads
MaterialZinc-plated steel or 316 stainless steel

Weighing Terminal (representative: IND780)

SpecDetail
Scale channelsUp to 4 concurrent (Analog, IDNet, POWERCELL, POWERCELL PDX, MT-SICS), metrologically approved sum
A/D performanceUp to 366 Hz concurrent measurement
Display5.7″ QVGA backlit graphical LCD, 320 x 240 px, monochrome or color TFT, SmartTrac visualization
Protection ratingIP65 (panel mount); IP69K (harsh 304L stainless enclosure)
Hazardous approvalZone 2/22, Division 2, Class I & II Groups A-D, F, G (hazardous-rated variants)
CommunicationsEtherNet/IP, Ethernet TCP/IP, Modbus TCP, PROFIBUS DP, ProfiNet, ControlNet, DeviceNet, Allen-Bradley RIO, RS232, USB Host
CalibrationCalFree, 5-point linearization, Step calibration
Data handlingAlibi memory up to 256,000 records, 10 configurable print templates, TraxDSP filtering, TraxEMT diagnostics
Material transfer controlOptional Q.iMPACT application, up to 999 configurable material paths, terminal clustering up to 198 scale/flow meter combinations
NetworkingEthernet clustering up to 20 terminals
Operating/storage temperature-40°C to 60°C, 10-95% RH, non-condensing
Power supply100–240 VAC

FAQ

How many load cells does a silo actually need?
Most silo weighing systems use three or four compression load cells positioned under the vessel’s support legs or skirt. The exact number depends on the silo’s structural design and total capacity; GSS engineers confirm this during the site survey.

How accurate is a silo weighing scale compared to a level sensor?
A weighing system measures true mass directly, so it isn’t affected by bulk density variation, material packing, or bridging the way level sensors are. For materials with inconsistent density (hygroscopic powders, aggregates, blended products) this is the difference between an inventory number you can trust and one you have to double-check manually.

Can this be installed on an existing silo, or only new builds?
Existing silos can be retrofitted with load cells and weigh modules under most circumstances. GSS carries out a structural and site assessment first to confirm load path, foundation condition, and clearance before specifying the mounting hardware.

Are these systems certified for hazardous areas under SASO and IECEx requirements?
Yes. ATEX and IECEx-certified load cells and hazardous-rated terminal variants are available and specified against your site’s zone classification study. GSS handles the documentation needed for SASO SALEEM/SABER compliance as part of the project.

How is the system calibrated, and how often?
Load cells use CalFree weightless calibration, which doesn’t require test weights or confined-space entry. Full-system calibration is typically scheduled on an annual basis or per your internal QA/compliance calendar; GSS provides accredited calibration services and NMI-traceable certificates.

Can it integrate with our existing SCADA, DCS, or ERP system?
Yes. The weighing terminal supports EtherNet/IP, PROFIBUS DP, ProfiNet, and Modbus TCP among other protocols, so the live weight reading can be pulled directly into your existing automation or reporting layer without manual data entry.

What capacity range can a silo weighing system handle?
From small hoppers in the hundreds-of-kilograms range up to large-capacity storage silos in the hundreds-of-tons range, using the appropriate combination of load cell and weigh module capacity for the application.

Does GSS handle installation and ongoing support in KSA and the GCC?
Yes. Global Scales & Systems specifies, installs, and calibrates every system locally as your industrial weighing and calibration partner for Saudi Arabia and the UAE, with ongoing maintenance and calibration support across the Kingdom and GCC.

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